Super Enamelled rectangular flat copper wire

Rectangular Enamelled Copper Wires Coating Material And Thermal Class

Rectangular Enamelled Copper Wires coating: The copper wire is coated with a layer of enamel insulation, which provides electrical insulation and protects the wire from environmental factors such as moisture, chemicals, and abrasion.

130 Poly Vinyl Acetal, Class 105, 120; Polyester, Class 130
155 Polyesterimide Bondable, Polyester Class 155
180 Polyesterimide, Polyesterimide Bondable, Class 180
200 Polyamide imide, Dual Coated Polyester (imide) + Polyamide imide, Class 200

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CORE FEATURES

Rectangular enamelled copper wires offer improved winding density and better space utilization compared to round wires. This can be crucial in applications where compactness and efficiency are essential.

Rectangular copper wire size: Rectangular: A> 0.8--10mm, B> 2-25mm; Customized according to customer requirements.

Anti-corona resistance: The anti-corona flat copper magnet wire can work continuously in the environment of 200 degrees.

Insulated Copper Conductor: The copper wire is coated with a layer of enamel insulation, which provides electrical insulation and protects the wire from environmental factors such as moisture, chemicals, and abrasion.

New use: Electric vehicles mainly uses 180-240 degree flat enameled copper wire. The enameled flat wire has low friction coefficient and good winding performance.

Types of enamelled copper wire: single coating, heavy (double) coating, triple coating.

Copper wire thermal class:The thermal class ratings for aluminum wires are generally lower than those for copper wires due to aluminum's lower thermal conductivity.

Space-saving: The rectangular shape of the wire enables a more compact winding in certain applications.

Good ductility: the elongation rate of copper alloy is 20~40%, the elongation rate of copper for electricians is above 30%, and the aluminum alloy is only 18%.

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Product Parameters

AWG SWG MM ENAMELLED RECTANGULAR COPPER WIRE

LP specializes in enamelled flat wire diameter and offers a wide range of products from thickness 0.8--10mm and width 2-25mm with 99.99% pure copper conductor and high quality insulation materials. LP Industry also provides ultra-thin flat copper wire

Enamelled Wire - Diameters

For other metals: Please inquire
Clients can custom the size according to requirements

Standards

LP produces enamelled wires according to many different specifications.
GB 6109
IEC 60317
NEMA 1000

Download the Data Sheet

Name	Enameled Rectangular Wire
Conductor	Copper
Dimension	Thickness(a): 0.8~10.0mm; Width(b): 2.0-25mm We can produce the Ultra-Flat Large Sizes wire
Thermal Class (℃)	120(Class E);180 (Class H);200 (Class C);220 (Class C+); 240(Class HC)
Insulation thickness	Single, Heavy
Certificate	UL
Standard	IEC,NEMA,GB,JIS
Packing	30kg ~150kg ply-wood spool (250400 /250500/ 250600 / 250730)
Application	Transformer; motor;generator; modern instrument; welding machine and so on

Product Packaging

Plastic spool or wooden spool, flat wire length are customizable;

The usual spool specifications :

PT-4, PT-10,PT-25,PT-30,PT-60,PT-90,PT-200 or according to customer requirement

About The Packing, We Can According To Customers’ Requirement!

Enameled Wire Manufacturing Process

All enamelled wires are enamelled on special enamelling machines which are developed and produced by LP for our exclusive use. Enamelling of enamelled wire is a continuous process, mainly consisting of the annealing process, enamel application, curing process, lubricant application, tension control and spooling.

Annealing Process

During the drawing process the bare wire’s grain structure has been changed through cold deformation. Annealing will re-crystalize the copper and make it

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